| Quantity: | |
|---|---|
Forged Parts
Our Production Capacity
Shaft forging, maximum length: 10meters and weight 10 tons
Round forgings, the maximum diameter 1.5 meters and weight 8 tons
The material includes chrome-molybdenum steel, alloy steel, and carbon steel such as #35,#45, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and so on.
Forged Gear
Forged Gear Shaft
Forged Parts For Oil Industry
Forged Steel Track Wheel
Heavy Machiner Forging Parts
Forged Steel Cylinder/Module Blocks
Forged Steel Flanges
Forged Parts For Planetary Gear Set
Shaped Forgings
Roll
Our Capacity: Fouced the full of process in R & D, manufacturing and technical service of forged steel cold rolls including mill spare parts
Various of Materials: 9Cr2Mo, 86CrMoV7, 70CrNiMoV, 70Cr3Mo, 70Cr3NiMo, MC3, MC5, Cr12MoVCo,5H12, M2, D2, 5H12, M42, M7 & M1, special material as per customer's requirement.
Heat Treatment: introduction technology from Japan
Rigorous Testing: Chemical anysis report, performance test, hardness test, ultrasonic testing and the complete process of heat treatment
Quality: high-performance
Our forging rollers are manufactured under strict metallurgical standards to guarantee optimal performance across diverse industrial applications. The following table details the exact dimensional capacities, material grades, and processing technologies we employ to meet your stringent project requirements. Every parameter reflects our commitment to delivering heavy-duty components that withstand the test of time and extreme mechanical stress.
| Category | Details |
|---|---|
| Product Categories | Forged Parts, Forged Gear, Forged Steel Cold Rolls |
| Shaft Forging Capacity | Maximum length: 10 meters; Maximum weight: 10 tons |
| Round Forging Capacity | Maximum diameter: 1.5 meters; Maximum weight: 8 tons |
| Standard Forged Materials | Chrome-molybdenum steel, alloy steel, and carbon steel such as #35, #45, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and so on. |
| Roll Specific Materials | 9Cr2Mo, 86CrMoV7, 70CrNiMoV, 70Cr3Mo, 70Cr3NiMo, MC3, MC5, Cr12MoVCo, 5H12, M2, D2, 5H12, M42, M7 & M1, special material as per customer's requirement. |
| Heat Treatment | Introduction technology from Japan |
| Rigorous Testing | Chemical analysis report, performance test, hardness test, ultrasonic testing and the complete process of heat treatment |
| Applications | Forged Gear Shaft, Forged Parts For Oil Industry, Forged Steel Track Wheel, Heavy Machinery Forging Parts, Forged Steel Cylinder/Module Blocks, Forged Steel Flanges, Forged Parts For Planetary Gear Set, Shaped Forgings, mill spare parts |
| Quality & Positioning | High-performance, focused the full of process in R & D, manufacturing and technical service |
Selecting a manufacturing partner for critical heavy-duty components is a strategic decision that impacts your entire operational future. We stand apart in the industrial landscape not merely as fabricators, but as comprehensive solution providers dedicated to enhancing your competitive advantage. Our integration of massive production capacity, elite technological partnerships, and uncompromising quality control creates a value proposition that is impossible to ignore.
Unrivaled Manufacturing Depth: With the ability to forge 10-ton shafts and 1.5-meter round components, we possess the rare infrastructure required for true heavy industrial fabrication.
Technological Superiority: By actively integrating advanced Japanese heat treatment methodologies and state-of-the-art CNC machining, we deliver a level of precision that traditional foundries simply cannot match.
Bespoke Engineering Solutions: Our dedicated R&D team collaborates directly with your engineers, transforming complex operational challenges into optimized, custom-forged realities.
Transparent Quality Assurance: We provide comprehensive documentation for every stage of production, from chemical analysis to ultrasonic testing, ensuring total traceability and confidence.
Long-Term Partnership Focus: We are committed to reducing your total cost of ownership by delivering components that significantly outlast industry standards, minimizing your downtime and maximizing your profitability.
To assist our industrial partners in making informed procurement decisions, we have compiled answers to the most common technical inquiries regarding our heavy-duty forged components. Should you require further metallurgical or engineering details, our technical service team is ready to assist.
Our heavy-duty forging facility is equipped to handle massive industrial requirements. We can seamlessly produce custom shaft forgings with a maximum length of 10 meters and a total weight of up to 10 tons, ensuring we can support the largest machinery applications.
We employ a rigorous non-destructive testing (NDT) protocol. Every forged roller undergoes comprehensive ultrasonic testing (UT) to scan deep within the metal. This ensures there are absolutely no internal voids, micro-cracks, or inclusions that could compromise performance under heavy loads.
Absolutely. While we maintain a robust inventory of premium materials like 9Cr2Mo, 42CrMo4, and various high-speed tool steels, our R&D and metallurgical teams specialize in creating custom material blends. We can tailor the chemical composition to meet the exact hardness, toughness, or corrosion resistance required by your specific operational environment.
The advanced heat treatment technology we utilize allows for incredibly precise control over the heating and cooling cycles. This results in a superior microstructural transformation within the steel, providing an optimal balance—an exceptionally hard, wear-resistant surface combined with a tough, impact-absorbing core.
Yes, comprehensive quality documentation is a cornerstone of our manufacturing process. With every delivery, we provide detailed chemical analysis reports, physical performance test results, hardness test mapping, and a complete log of the heat treatment process, ensuring complete traceability and peace of mind.
